At Lonix Ceramica, we believe that every tile is more than just a building material—it's a piece of art. As a leading name in the tile business, we take pride in transforming humble raw materials into exquisite ceramic tiles that enhance spaces worldwide. But how does a lump of clay become a stunning floor or wall tile? Let’s take you behind the scenes of the tile manufacturing process at Lonix Ceramica.
1. Sourcing and Preparing Raw Materials
The journey begins with the selection of high-quality raw materials—primarily clay, feldspar, quartz, and kaolin. These materials are sourced from trusted suppliers to ensure consistency in every batch.
Once sourced, the raw materials go through crushing and grinding to form a fine, homogeneous powder. This powder forms the foundation of our ceramic tiles and plays a crucial role in their durability and appearance.
2. Forming the Tile Body
At this stage of the tile manufacturing process, the powdered materials are blended with water to create a slurry, also known as slip. This slip is then spray-dried to form granules with optimal moisture content.
The granules are pressed using hydraulic or mechanical tile presses to form tiles of various shapes and sizes. Lonix Ceramica utilizes state-of-the-art pressing machines to achieve precise dimensions and compactness, crucial for high-performance ceramic tiles.
3. Drying and Prepping
Freshly formed tiles contain moisture and must be dried before further processing. Using high-efficiency dryers, we ensure the tiles lose moisture uniformly, preventing warping or cracks. This step ensures the structural integrity of the tile throughout the rest of the production process.
4. Glazing and Decorating
This is where creativity meets craftsmanship. Our design team applies glazes and digital prints that define the final look of the tile. Whether it’s a high-gloss finish, a natural stone effect, or a matte texture, Lonix Ceramica offers an extensive range of designs to suit every taste and trend.
With cutting-edge digital printing technology, we can achieve intricate patterns, lifelike textures, and vibrant colors—making each tile a visual masterpiece.
5. Firing in Kilns
Tiles are fired in high-temperature kilns (usually above 1,000°C) to harden them and fix the glaze. This step determines the final physical properties of the tile, including strength, porosity, and surface finish.
Lonix Ceramica employs energy-efficient kilns that ensure consistent temperature control and minimal environmental impact—part of our ongoing commitment to sustainable tile production.
6. Quality Control and Grading
Quality is the cornerstone of the tile business, and at Lonix Ceramica, each tile undergoes stringent testing for size accuracy, color consistency, water absorption, and resistance to wear. Only tiles that meet our high standards are approved for distribution.
7. Packaging and Shipping
After passing all quality checks, the tiles are sorted, graded, and packaged using automated systems. Special attention is given to packaging to ensure safe delivery to customers across domestic and international markets.
As a global player in the tile industry, Lonix Ceramica ensures timely shipments and tailored logistics support for distributors, retailers, and architects.